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RI SYNSTEP 100 GSM
Synthetic Roofing Underlayment
SYNSTEP 100 is an advanced roof underlayment that provides effective air, water, and vapor barrier properties. Underlayment boasts a four-layer design, incorporating a Circular loom woven scrim and a Spunbonded PP non-woven laminate as its top layer. Each layer receives UV protection, and the underside is treated with an elastomer for anti-slip safety.
Meets industry standards:
- Florida Building Code - FBC 2023;
- Texas Department of Insurance (TDI);
- ASTM D8257, ICC-ES AC188 ASTM D4869, ASTM D226, CAN/CA A220;
Evaluation Methods | Building Codes |
---|---|
ICC-ES AC188 ASTM D8257 | 2021, 2018, and 2015 IBC, 2021, 2018, and 2015 IRC 2023, 2020 FBC |
Advantages:
|
Product designed specifically for steep slope roofs application. Perfect for use under synthetic shingles, primed cedar, asphalt, stands out for its exceptional strength, long-lasting durability, and ease of use, surpassing latest industry norms.
PROPERTIES |
SYNSTEP 100 |
STANDARD |
Basic Weight |
100 GSM |
ASTM 5261 |
Tensile Strength |
MD: 120 lbf CD: 120 lbf |
ASTM-5035 |
Elongation |
MD: 20 % CD: 20 % |
|
Tear Strength |
MD: 22 lbf CD: 22 lbf |
ASTM-4533 |
Shrinkage |
MD: 0.58 % CD: 0.52 % |
30 min at 80°C |
Mullen Burst |
175 psi (1200 Kpa) |
ASTM D751 |
QUV Aging |
Pass |
ASTM G154 |
Fire Rating |
Class A |
ASTM E108 |
Liquid water |
pass |
ASTM D4869 |
Test data is based on averages taken over several production runs and should not be considered or interpreted as minimum or maximum values. All Values are nominal. Tolerance on the weight +/- 3%. |
Color |
Grey
|
Top Surface & Color Bottom Surface |
Synthetic skid resistant structure/ Polymer anti-slip coating |
Length per roll |
250' (76.2 m.) |
Width per roll |
48" (1,22 m.) |
Roll surface |
10 sq. (93 m2) |
Weight per roll |
20.3 lbs (9.2 kg.) |
Rolls per pallet |
56 rolls |
Pallet weight |
1200 lbs / 550 kg |
Completed rolls are wound onto paper cores and then placed on wooden crate pallets for transportation. For outdoor storage, it's essential to protect SYNSTEP100 from the sun with proper UV cover, especially if stored under open air.
The product must be kept away from open flames or other potential ignition sources during all phases-storage, shipment, and installation. Proper handling & installation are paramount to maintain product integrity.For more detailed information on storage and installation, refer to the separate instruction manual.
SYNSTEP 100 meets the latest industry standards, including ASTM D8257. This standard ensures that our synthetic underlayments are uniform in thickness and appearance, free from defects, and have passed rigorous performance tests. These include tests for tensile strength, tear strength, and weatherability, ensuring the product can withstand exposure to elements and provide slip resistance for safe installation.
ASTM D8257, published in December 2020, is a recently developed standard specifically for synthetic underlayments used in steep-slope roofing. This standard provides comprehensive guidelines and specifications to ensure these underlayments meet high performance and quality criteria.
Key Features of ASTM D8257:
- Uniform Specifications: Requires synthetic underlayments to be uniform in thickness and appearance, free from defects such as holes, cracks, and tears.
- Performance Requirements: Includes criteria for unrolling, pliability, tensile strength, tear strength, fastener pull-through resistance, and hydrostatic resistance. These are tested both as received and after thermal cycling and accelerated weathering to simulate real-world conditions.
- Weatherability: Emphasizes the need for the underlayment to withstand exposure to elements before the primary roof covering is installed. The testing duration is equivalent to about 30 days of field exposure.
- Slip Resistance: Ensures the underlayment surface provides adequate traction and slip resistance for installers.
SYNSTEP 100 Roof Underlayment meets the following standards and building codes:
- ICC-ES AC188: Acceptance Criteria for Roof Underlayment for Use in Severe Climate Areas, ensuring performance in harsh weather conditions.
- 2021, 2018, and 2015 International Building Code (IBC): Codes that provide minimum requirements to safeguard public health, safety, and general welfare.
- 2021, 2018, and 2015 International Residential Code (IRC): Codes that regulate the construction of one- and two-family dwellings and townhouses.
Having a product which produced under ASTM D8257 essentially ensures our customers that SYNSTEP 100 can meet the latest industry standards, which were specifically designed with the Florida Building Code (FBC) in mind, including Miami-Dade High and Low Velocity Hurricane Zones. The FBC, particularly for HVHZ, has rigorous requirements for roofing materials to withstand severe weather conditions, such as high winds and impact resistance.
Key Testing Methods for FBC Code:
- Wind Resistance: Ensures the underlayment can resist uplift and remain intact under high wind conditions.
- ater Penetration Resistance: Assesses the underlayment's ability to prevent water ingress, crucial during heavy rains and hurricanes.
- Durability and Weatherability: Tests the product's performance after prolonged exposure to sun, heat, and moisture.
The certification process for compliance with Miami-Dade and Florida Building Code is stringent and requires extensive testing and verification. This process is overseen by the Florida State government and ensures that products meet the highest standards of safety and performance. While obtaining this certification is complicated and time-consuming, it provides peace of mind that the product is of the highest quality and reliability.
In summary, while ASTM D8257 sets a high standard for synthetic underlayments, products like SYNSTEP 100 that meet this standard are well-equipped to comply with FBC requirements, including those for HVHZ, ensuring durability and safety under severe weather conditions
At BEM DIRECT, we offer direct shipments from overseas manufacturers to the U.S. This cost-effective method typically takes 2 to 3 months, including production, shipment, and customs clearance, to deliver to your warehouse.
If the product is available in stock, we can dispatch orders within 1 to 3 business days from our Texas and California warehouses. Please note that it takes time to build stock in the USA for each product. We aim to provide the best options, whether it’s rapid delivery from our domestic inventory or cost-effective shipments from overseas.
Yes, we offer free shipping across the continental United States under DDP terms. Standard delivery includes curbside service.
Our standard deliveries are conducted using flatbed trucks or box vans, ideal for locations equipped with a forklift and operator. If you don't have a forklift with an operator, we can deliver your order using a lift-gate truck. This allows efficient offloading of pallets directly from the truck, eliminating the need for a forklift.
Delivery locations must be accessible for commercial shipments. This includes ensuring a flat, even surface for pallet jack use, with no loose gravel present.
Yes, an additional $200 USD fee applies for services beyond standard delivery, such as moving pallets not included in the initial delivery scope.
Tracking information will be provided 5-10 days prior to arrival to monitor your shipment. Delivery dates are estimated and subject to change due to logistics.
It is crucial to have personnel available to receive the shipment between 9am to 5pm on the scheduled delivery day.
If the delivery attempt is unsuccessful due to the absence of a receiver, a re-delivery fee will apply. The fee varies by freight carrier.
All sales are final upon shipment. We prioritize delivering products in prime condition.
Every product is new and defect-free, backed by a limited warranty for your assurance.
When ordering 6 pallets, you will receive 3 double-stacked bundles, with dimensions not exceeding L48" x W43" x H86". In total, these will occupy less than 45 sqft of your warehouse space.
SYNSTEP 100 is significantly more durable, resistant to tearing, and offers better UV protection compared to traditional felt. When installed correctly and protected by the primary roofing material, synthetic underlayment can last as long as the roof itself, often between 20 to 50 years. SYNSTEP 100 underlayment provides a durable, water-resistant barrier that protects the roof deck, contributing to the overall longevity and performance of the roof system.
SYNSTEP 100 comes with a 30-year limited warranty covering manufacturing defects and product performance under normal conditions, but excludes issues from improper installation, natural disasters, or lack of maintenance. Proper installation by a certified professional, adherence to the manufacturer’s guidelines, and documented periodic inspections are required. Warranty coverage decreases over time and may be voided by improper installation or maintenance.
While some U.S. roofing underlayment manufacturers may offer warranties of up to 50 years, these warranties can sometimes be misleading. The actual lifespan of roofing products depends on various factors. It's crucial to thoroughly read the warranty details and ensure all necessary maintenance and documentation are in place to maintain the warranty.
SYNSTEP 100 is manufactured through our strategic collaboration with two top factories located in India and China. By partnering with these factories, we effectively balance supply chain geopolitical risks and provide a broader range of certification options to our customers.
Our partner factories are renowned in the industry for their expertise and high-quality production standards. They supply synthetic underlayments to leading roofing and shingle manufacturing brands, ensuring that SYNSTEP 100 meets the rigorous demands and quality expectations of the market.
Measuring synthetic underlayment thickness with a digital micrometer can be challenging due to potential variations caused by scrim reinforcement. Typically, synthetic underlayment is measured by weight per square meter (GSM) or per square foot. If customers measure the thickness, they should use calibrated micrometers according to ASTM D 1777 standard and check the thickness at 10 points along the width of the membrane. Due to the unstable structure of nonwoven materials, some areas may be thinner or thicker. Additionally, some market players may increase their thickness without meeting proper regulations. Generally, 100 GSM corresponds to roughly 7 mils in nominal thickness, while 85 GSM corresponds to roughly 6 mils, 108 GSM corresponds to roughly 7.5 mils. One mil equals 0.0254 mm.
Yes, Synstep 100 synthetic underlayment is designed to withstand a wide range of temperatures, including high-temperature regions. SYNSTEP 100 features a light grey cool surface, which reduces the impact of heating from the sun. This provides better cooling performance for workers compared to blue, red, or dark surfaces.
Yes, it is designed to be compatible with most roofing materials, including asphalt shingles, metal roofs, and tile roofs.
Synthetic underlayment can be installed in a wide range of temperatures. Extreme cold may affect flexibility and handling, so refer to the manufacturer's recommendations for specific temperature ranges. It does not absorb moisture and remains flexible without becoming brittle in cold weather conditions.
Synthetic underlayment is water-resistant and provides excellent secondary water shedding, but it is not completely waterproof and should be covered by the primary roofing material.
Yes, SYNSTEP series synthetic underlayment meets the fire resistance standard at ASTM E108.
Synstep 100 synthetic underlayment can remain exposed for up to 90 days without visible degradation of the non-woven layer. However, practical experience shows that underlayment can stay exposed for up to 180 days without damage. If Synstep 100 remains exposed for a long time, fasten it to the structural roof deck using at least 1-inch diameter cap nails. For optimal performance, ensure the coarse edge is facing upwards. During prolonged exposure in challenging weather conditions, consider wider lap overlaps or apply suitable sealants or adhesive tapes to the laps.
Synthetic underlayments are designed to accommodate normal thermal expansion and contraction without losing their integrity due to their flexibility and resilience.
Follow the manufacturer's guidelines for overlapping seams. Typically, 4 inches for horizontal overlaps and 6 inches for vertical overlaps. Ensure overlaps are properly fastened.
Synthetic underlayment can be slippery when wet or frosty. Wear appropriate footwear and avoid walking on it in these conditions.
Adhere strictly to safe roofing practices in line with OSHA and local building codes.
- On steep slopes, use safety gear such as tie-offs, toe boards, safety ropes, ladders, and personal harnesses.
- Avoid walking on unsecured underlayment and always wear suitable footwear.
- Be vigilant; foreign elements, weather conditions, and roof pitch can affect traction.
- Depending on conditions, temporary roof support may be needed. Ensure to seal any nail holes after removing blocking.
Extreme Caution: Always adhere to safe roofing protocols in line with OSHA guidelines and local building codes. Exercise extreme caution when navigating sloped roof surfaces and Synstep 100 underlayment in particular.
Yes, synthetic underlayment can get wet, but it is designed to shed water and should not allow water penetration when the roof system is functioning correctly.
Synthetic underlayment is installed using nails and is not fully adhered to the roof deck, which allows for limited breathability. The system inherently permits some air movement due to the nature of its installation. OSB boards or plywood may have joints that allow air to escape, which can exit the system through the overlaps of the underlayment, nails, and shingles. However, it is designed to minimize air and moisture penetration while providing a protective barrier for the roof.
SYNSTEP series synthetic underlayments are 100% recyclable, but they are not designed for reuse. Once removed, they should be replaced to ensure integrity and performance.
No special tools are required beyond standard roofing tools such as a utility knife, hammer, and cap nails or a staple gun with cap staples.
SYNSTEP series synthetic boasts a four-layer design, incorporating a Circular loom woven scrim and a Spunbonded PP non-woven laminate as its top layer. Each layer receives UV protection, and the underside is treated with an elastomer for anti-slip safety. Synstep 100 underlayment is made from 100% recyclable materials and generates less waste compared to traditional felt, contributing to sustainable roofing practices.
Cap nails should be spaced 12 inches apart. More cap nails increase wind uplift resistance for the synthetic roofing underlayment.
It is water-resistant and may allow the passage of moisture vapor while reducing the passage of liquid water.
It is recommended to use cap nails for fastening. Check local building codes for specific requirements.
No, it is not designed to be used as house wrap.